Installing your EXPOL DIY Garage Doors Insulation Kit is Easy. You will need:
The Kit contains:
- Craft knife
- Felt tip for polystyrene
- Tape measure
- Straight edge ruler
- Work bench to cut on
- 8 polystyrene panels
- 8 plastic cover panels
- Glue tube to fix any loose panels
Measure vertically the first door section to be installed as shown in figure 2.
Measure horizontially the first door section to be installed as shown in figure 3.
Mark out and cut polystyrene panels as shown in figure 4.
Use the offcuts to make inserts for the hidden vertical cavities as shown in figure 5. Note: skip this step if there are no hidden cavities in your door.
Install cut to size polystyrene panel as show in figure 6. Repeat steps 1 - 3 to complete the remaining door sections.
You are now ready to install the plastic door liners. Measure vertically the door section to be installed as shown in figure 7.
Measure horizontally the door section to be installed as shown in figure 8.
Mark out and cut plastic door liners. Caution: A neat cut is required to achieve a professional finish. Insert plastic door liners as shown in figure 9. Repeat steps 5 - 6 for all remaining door sections.
- congratulations, you now have a fully insulated garage door.